No More Sand Casting For Big Object, Investment Casting Is The Future
Seasonal Investment Casting Experience For Your Complex Metal Components
Lost Wax Casting For Large Complex Objects With Multiple Angles
Lost Wax Casting For Large Complex Objects With Multiple Angles
HYDAC is a worldwide supplier of fluid power solutions and their products cover a wide range of mobile and stationary mechanized equipment. Because of the large size of pumps and valves for fluid power components, they were originally using sand castings to fabricate the equipment; however, the advantages of investment casting prompted them to change. Lin Chiao is a Taiwanese lost wax casting manufacturer and was selected by HYDAC for the transition.
Since the casting process was specifically designed for sand casting, Lin Chiao had to modify the process to meet lost wax casting's process criteria.
"It wasn't all that smooth switching the process from sand casting to investment casting; the design of sand casting might be too thick or too thin when applying to lost wax casting's process, so the adjustment was essential. Our casting engineering team had to upgrade their technologies in order to manufacture the equipment, it was a learning experience." said by the manager of Lin Chiao. As a consequence, Lin Chiao's casting equipment was tested as level II after conducting x-ray fluorescent chemistry test, which met HYDAC's high quality policy.
Sand | Permanent Mold | Investment | Comp | Die | |
---|---|---|---|---|---|
Strength | Good | Best | Good | Best | Good |
Structural Density | Good | Best | Good | Best | Fair |
Reproducibility | Fair | Good | Good | Best | Best |
Pressure Tightness | Good | Best | Good | Best | Fair |
Cost per Piece | Fair | Good | Poor | Poor | Best |
Production Rate | Fair | Good | Poor | Fair | Best |
Alloy Range | Best | Good | Good | Good | Fair |
Tolerances | Fair | Good | Best | Best | Best |
Design Flexibility | Best | Good | Best | Best | Fair |
Size Limitation | Best | Good | Fair | Good | Good |
Surface Finish | Fair | Good | Best | Best | Best |
Tooling Lead Time | Best | Good | Good | Fair | Good |
Mold Cost | Best | Good | Good | Poor | Fair |
Article sections